Mechanical response of precast tunnel segments with steel and synthetic macro-fibers

Precast tunnel lining segments manufactured with synthetic macro-fibers and steel fibers as the primary reinforcement were tested under flexural and edge compression loading. Since steel fibers are usually prescribed as the primary reinforcement of tunnel sections, the dosage of synthetic fibers was determined by matching their residual flexural strength. The performance of tunnel segments was verified using the extensive data collected from instrumented deflection, crack growth, quantitative DIC, and strain gauge results and correlated with the load vs. deformation response. Results show that synthetic fibers can meet the design load requirements specified for the steel fibers reinforcement. Flexural test results indicate a 16% increase in macro-fiber content from 0.80% to 0.93% by weight resulting in a 32% increase in the residual strength of standard beam samples and a 41% increase in the residual strength of full sections. Compared to the steel fiber samples, samples with polymeric macro-fiber had a 6.5% higher average toughness. The full-scale load-deflection results were within 7% of the average values in each category of samples which is almost half the variation in the flexural ASTM C1609 results. The edge compression tests indicated that the mode of failure under concentrated jack forces is governed and dominated by the tensile lateral bursting stresses resulting from inefficient distribution of the load to the supporting edge.