TY - JOUR
T1 - 3D Printing-Enabled Design and Manufacturing Strategies for Batteries
T2 - A Review
AU - Fonseca, Nathan
AU - Thummalapalli, Sri Vaishnavi
AU - Jambhulkar, Sayli
AU - Ravichandran, Dharneedar
AU - Zhu, Yuxiang
AU - Patil, Dhanush
AU - Thippanna, Varunkumar
AU - Ramanathan, Arunachalam
AU - Xu, Weiheng
AU - Guo, Shenghan
AU - Ko, Hyunwoong
AU - Fagade, Mofe
AU - Kannan, Arunchala M.
AU - Nian, Qiong
AU - Asadi, Amir
AU - Miquelard-Garnier, Guillaume
AU - Dmochowska, Anna
AU - Hassan, Mohammad K.
AU - Al-Ejji, Maryam
AU - El-Dessouky, Hassan M.
AU - Stan, Felicia
AU - Song, Kenan
N1 - Publisher Copyright:
© 2023 The Authors. Small published by Wiley-VCH GmbH.
PY - 2023/12/13
Y1 - 2023/12/13
N2 - Lithium-ion batteries (LIBs) have significantly impacted the daily lives, finding broad applications in various industries such as consumer electronics, electric vehicles, medical devices, aerospace, and power tools. However, they still face issues (i.e., safety due to dendrite propagation, manufacturing cost, random porosities, and basic & planar geometries) that hinder their widespread applications as the demand for LIBs rapidly increases in all sectors due to their high energy and power density values compared to other batteries. Additive manufacturing (AM) is a promising technique for creating precise and programmable structures in energy storage devices. This review first summarizes light, filament, powder, and jetting-based 3D printing methods with the status on current trends and limitations for each AM technology. The paper also delves into 3D printing-enabled electrodes (both anodes and cathodes) and solid-state electrolytes for LIBs, emphasizing the current state-of-the-art materials, manufacturing methods, and properties/performance. Additionally, the current challenges in the AM for electrochemical energy storage (EES) applications, including limited materials, low processing precision, codesign/comanufacturing concepts for complete battery printing, machine learning (ML)/artificial intelligence (AI) for processing optimization and data analysis, environmental risks, and the potential of 4D printing in advanced battery applications, are also presented.
AB - Lithium-ion batteries (LIBs) have significantly impacted the daily lives, finding broad applications in various industries such as consumer electronics, electric vehicles, medical devices, aerospace, and power tools. However, they still face issues (i.e., safety due to dendrite propagation, manufacturing cost, random porosities, and basic & planar geometries) that hinder their widespread applications as the demand for LIBs rapidly increases in all sectors due to their high energy and power density values compared to other batteries. Additive manufacturing (AM) is a promising technique for creating precise and programmable structures in energy storage devices. This review first summarizes light, filament, powder, and jetting-based 3D printing methods with the status on current trends and limitations for each AM technology. The paper also delves into 3D printing-enabled electrodes (both anodes and cathodes) and solid-state electrolytes for LIBs, emphasizing the current state-of-the-art materials, manufacturing methods, and properties/performance. Additionally, the current challenges in the AM for electrochemical energy storage (EES) applications, including limited materials, low processing precision, codesign/comanufacturing concepts for complete battery printing, machine learning (ML)/artificial intelligence (AI) for processing optimization and data analysis, environmental risks, and the potential of 4D printing in advanced battery applications, are also presented.
KW - 3D printing
KW - batteries
KW - electrodes
KW - hierarchies
KW - multimaterials
KW - solid electrolytes
UR - http://www.scopus.com/inward/record.url?scp=85165912118&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=85165912118&partnerID=8YFLogxK
U2 - 10.1002/smll.202302718
DO - 10.1002/smll.202302718
M3 - Review article
C2 - 37501325
AN - SCOPUS:85165912118
SN - 1613-6810
VL - 19
JO - Small
JF - Small
IS - 50
M1 - 2302718
ER -